Most Common Concrete Mistakes DIYers Make in Summer

From Gavin, Owner of Condec

Polished Concrete vs Epoxy: Which Is Better for Industrial Spaces?

When it comes to flooring for warehouses, workshops, manufacturing plants and commercial facilities, two options dominate conversations: polished concrete and industrial epoxy flooring.

  • Both look professional.
  • Both are durable.
  • Both are designed to handle tough environments.

But they perform very differently — and choosing the wrong one can cost a business thousands in repairs, downtime, and ongoing maintenance.

This guide breaks down the real differences, strengths, limitations, and which flooring system is the best fit depending on how your industrial space operates.

What’s the Difference Between Polished Concrete and Epoxy?

Before we dive deeper, here’s the simple breakdown:

Polished Concrete

A mechanical grinding, honing and sealing process that exposes and smooths the existing slab. The concrete itself becomes the finish.

Epoxy Flooring

A high-performance coating system that bonds to the slab, creating a seamless protective layer designed to handle heavy traffic, chemicals, machinery and industrial conditions.

Both are strong — but they suit very different needs.

Polished Concrete: Strengths & Limitations

Benefits of Polished Concrete

Polished concrete is popular in commercial and light-industrial spaces because it’s:

  • Low maintenance

  • Easy to clean

  • Reflective and bright

  • More affordable upfront

  • Dust-free

  • Clean and modern in appearance

It works well in spaces where traffic is moderate and the slab is already in good condition.

Limitations of Polished Concrete

This is where businesses get caught out:

  • Not chemical resistant

  • Not ideal for heavy forklift use

  • Can be slippery when wet

  • Shows slab imperfections

  • Limited customisation

  • Can stain or etch from oils or spills

  • Requires more frequent maintenance in heavy-use areas

In serious industrial environments, polished concrete can wear down faster and require ongoing repairs.

Epoxy Flooring: Strengths & Limitations

Benefits of Industrial Epoxy Flooring

Epoxy is engineered for industrial settings. It offers:

  • High impact resistance

  • Designed for forklifts and machinery

  • Chemical, oil and solvent resistance

  • Slip-resistant options

  • Seamless, hygienic surface

  • Long lifespan

  • No dusting or concrete particle issues

  • Customisable thickness, colour, zoning and safety lines

In most industrial spaces, epoxy outperforms polished concrete in every high-demand category.

Limitations of Epoxy

While epoxy is more durable, it does come with considerations:

  • Higher upfront cost

  • Requires correct surface preparation

  • Best installed during shutdown periods

  • Needs curing time before traffic can resume

However, in heavy-use environments, epoxy generally offers a far stronger long-term return on investment.

Durability: Polished Concrete vs Epoxy

Forklifts, Machinery & Vehicles

  • Epoxy: Outstanding — handles constant turning, impact and heavy loads.

  • Polished concrete: Good initially, but wears down faster in key traffic areas.

Chemical Spills & Oils

  • Epoxy: Fully resistant.

  • Polished concrete: Prone to staining, etching and breakdown.

Daily Wear

  • Epoxy: High resistance.

  • Polished concrete: Medium resistance.

Winner: Epoxy flooring

Safety Comparison

Slip Resistance

  • Epoxy: Can be made non-slip with aggregates.

  • Polished concrete: Often slippery when wet or oily.

Visibility, Safety Lines & Zoning

  • Epoxy: Allows integrated colour coding and safety demarcations.

  • Polished concrete: Limited to painted-on markings.

Winner: Epoxy flooring

Cost Comparison

Upfront Cost

  • Polished concrete: Lower upfront.

  • Epoxy: Higher cost depending on system thickness.

Long-Term Cost

  • Polished concrete: Requires more frequent touch-ups and repairs in industrial environments.

  • Epoxy: Long-lasting with minimal maintenance.

Winner: Draw
(Polished concrete wins short-term. Epoxy wins long-term.)

Maintenance & Lifespan

Polished Concrete

  • Lifespan: 10–15 years

  • Requires re-polishing

  • Can stain easily

  • Needs consistent cleaning

Epoxy Flooring

  • Lifespan: 10–20+ years

  • Easy to clean

  • Excellent resistance to chemicals, oils and abrasion

  • Low maintenance

Winner: Epoxy

Which Is Better for Industrial Spaces?

Choose Polished Concrete If:

  • Your traffic is light-to-medium

  • No chemicals, oils or heavy machinery

  • You want a simple, minimal aesthetic

  • You’re working with a tight initial budget

Choose Epoxy Flooring If:

  • You use forklifts, pallet jacks or heavy equipment

  • You deal with oils, chemicals or spills

  • You require non-slip flooring

  • You need clear safety lines or zoning

  • You need hygiene or easy sanitisation

  • You want long-term durability

FAQs

Yes, polished concrete is usually cheaper upfront. However, in heavy-use environments, epoxy may be more cost-effective long term due to better durability and lower maintenance.

Epoxy. It outperforms polished concrete when it comes to forklifts, machinery, chemicals, and heavy loads.

Epoxy can be made non-slip with aggregates. Polished concrete can be more slippery, especially when wet.

Epoxy. It’s designed to handle oils, fuels and harsh cleaners without damage.

Polished concrete: 10–15 years
Epoxy: 10–20+ years depending on system and use

Yes — but the surface must be ground back properly to ensure correct bonding.

Epoxy. It’s seamless and non-porous, making it ideal for kitchens, healthcare, and food production.

Consider your traffic levels, machinery, spill risk, safety requirements and long-term budget. Epoxy is generally the better choice for industrial settings.

Final Verdict

For most industrial use cases, epoxy flooring offers superior durability, safety and lifespan compared to polished concrete. Polished concrete looks great and works well in lower-impact spaces — but epoxy is built to withstand real industrial pressure while protecting your slab for years to come.

eady to Upgrade Your Industrial Flooring?

CONDEC installs premium industrial epoxy flooring across the Gold Coast, Brisbane and surrounding regions.

We specialise in flooring for:

  • Warehouses

  • Workshops

  • Manufacturing facilities

  • Automotive & mechanical workshops

  • Commercial kitchens

  • Gyms & fitness centres

  • Retail & showrooms

  • Healthcare & medical facilities

If your floor is worn, damaged, dusty or unsafe — we can fix it properly.

📞 1800 CONDEC (266 332)
🌐 www.condec.com.au

1. Introduction

There’s something about summer that brings out the DIY spirit in all of us. Longer days, warm weather, and a few days off work sound like the perfect combo to finally tackle that driveway, patio, or slab project.

But here’s the thing — summer is also the season when the most concrete jobs go wrong.

After 15+ years working on driveways and resurfacing projects across the Gold Coast, Brisbane, Tweed, and Northern NSW, I’ve seen it all: slabs that crack within days, uneven finishes, and pours that set before you can even blink.

Let’s save you the headache (and a few thousand dollars) by breaking down the five most common concrete mistakes DIYers make in summer — and how to avoid them.


2. Understanding the Issue

Concrete might look tough, but it’s surprisingly sensitive to temperature, humidity, and wind. In Australian summers, the heat can change how concrete behaves within minutes — leading to surface cracks, weak spots, and poor curing.

DIY projects often go wrong not because people don’t work hard, but because they don’t account for the weather or the finer details of preparation.

The good news? A few smart steps and local know-how can make the difference between a smooth, long-lasting finish and a costly redo.


3. Why It Matters

When concrete isn’t mixed, poured, or cured correctly, you can end up with:

  • Premature cracking
  • Crumbling or flaking surfaces
  • Uneven colour or texture
  • Water damage and erosion

These problems don’t just look bad — they shorten the lifespan of your driveway or slab and can cost thousands to repair later.

And with Queensland’s extreme heat and humidity, even small oversights can have big consequences.


4. Natural (and Practical) Solutions

1. Pouring Concrete During Peak Heat

The biggest rookie error? Pouring in the middle of the day.
When temperatures climb above 30°C, the surface sets too fast — leading to cracks, weak spots, and “flash curing,” where the top hardens before the base is ready.

What to do instead:

  • Pour early in the morning when temps are cooler.
  • Avoid days over 30°C if possible.
  • Use admixtures or retarders made for hot weather.

2. Skipping Shade or Water Control

Concrete needs moisture to cure properly. Too much sun or dry air causes it to lose water too quickly, leaving you with cracks and surface shrinkage.

How to fix it:

  • Cover your pour with shade cloths or tarps.
  • Lightly mist the surface with water for the first few hours.
  • Use curing blankets or plastic sheets to retain moisture.

Remember: curing takes time — patience equals strength.


3. Forgetting About Wind and Evaporation

Wind is an underrated enemy. It speeds up evaporation even faster than direct sun, which leads to crusting and plastic shrinkage cracks.

Best practice:

  • Check the wind forecast before pouring.
  • Set up temporary wind breaks if you’re in an open space.
  • Keep a spray bottle handy to maintain surface moisture.

4. Skipping Control Joints

Concrete will crack — but you can decide where it cracks.
Control joints allow for expansion and contraction, reducing random cracks that appear weeks later.

Quick guide:

  • Space joints every 2.5 to 3 metres.
  • Cut them within 24 hours of pouring.
  • Make them at least ¼ the depth of the slab.

5. Not Asking for Help

Concrete doesn’t forgive mistakes. Once you start mixing, your time is limited — and summer gives you even less of it.

If you’re unsure, get help from a local crew who knows how to handle QLD’s heat. It’ll save time, stress, and money in the long run.


5. About CONDEC

At CONDEC, we’ve spent decades perfecting our craft in concrete resurfacing, spraycrete, and epoxy flooring across the Gold Coast and surrounding regions.

Whether it’s a cracked driveway, faded patio, or an uneven slab, we know how to repair, resurface, and protect concrete in Australia’s toughest summer conditions.

If your DIY job has gone sideways (or you’d rather not risk it), our team can help you get a clean, professional finish that lasts for years — not months.

Get a free quote today.


6. Expert Tips for Summer Projects

  • Always test your mix in small batches before a big pour.
  • Store materials in a shaded area before mixing.
  • Avoid adding too much water — it weakens the concrete.
  • Use non-slip sealers or coatings for outdoor areas.
  • Finish with a professional clean and seal to protect your surface.

💡 Bonus Tip: For long-term protection, check out our Clean and Seal Service, ideal for driveways, paths, and patios exposed to summer heat.


7. FAQs

Q1. What temperature is too hot to pour concrete?
Anything over 30°C can cause premature setting and cracking. Aim for early mornings or cooler days.

Q2. How long does concrete take to cure in summer?
Concrete typically cures in 24–48 hours for light foot traffic, but full strength can take up to 28 days.

Q3. Can I pour concrete in windy conditions?
You can — but use wind barriers and keep the surface damp to prevent cracks.

Q4. Why did my concrete crack after a few days?
Rapid drying, lack of control joints, or poor curing are usually to blame.

Q5. What’s the best way to protect a new driveway?
Use a quality sealer after curing to protect against UV, stains, and moisture.

Q6. Can I resurface old or damaged concrete?
Absolutely. Concrete resurfacing and spraycrete can give old concrete a fresh, durable finish without the cost of replacement.


8. Final Thoughts

Concrete is durable — but it’s also a diva when it comes to summer heat. The secret to a long-lasting slab is patience, timing, and knowing how to work with the weather.

If you’re ready to avoid the common concrete mistakes most DIYers make, reach out to CONDEC, your trusted Gold Coast concrete resurfacing specialists.

👉 Get your free quote today and make sure your next project is done right — the first time.